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We choose an electric tile cutter with water cooling for work. Homemade tile cutter Homemade tile cutter from a grinder

Ceramic tile is one of the most demanding coatings. She is not afraid of moisture and a sharp change temperature conditions, easy to maintain and install. Truth, installation work involves cutting tiles. In order for the cuts to look neat, it is necessary to use special equipment called a tile cutter.

Types of tile cutters

To date, the market offers several options for machines that are designed for cutting tiles. Conventionally, they can be divided into two groups: mechanical and electrical. The former are used in the event that we are not talking about the industrial scale of work.

For example, for repairs in your apartment, it is enough to arm yourself with a mechanical tool. But if repair is a professional activity, then it is better to buy a good electric tool once.

When using a mechanical tool, no power supply is needed. All the work is carried out by a person, setting in motion a simple mechanism. Such machines are not recommended for use if the thickness of the tile is more than 1.5 cm. There are models designed to work with ceramic tiles, the length of which does not exceed 40 cm.

As a rule, such a tool can easily cope with wall tiles, the average width of which is 8 mm. But the cuts are far from perfect. There are multifunctional machines with which you can not only cut tiles into pieces, but also cut round holes.

Mechanical tile cutters, in turn, are divided into desktop and manual. Table saws are designed to make straight cuts. They can be fixed on the table and used as a stationary tool. Not big weight equipment allows you to use it as a portable machine. Using a manual tile cutter, you can make curly cuts.

It is advisable to use electric machines if you need to work with thick tiles or work is not limited to cutting 10-20 tiles. Electric tile cutters are quite heavy, which complicates their transportation.

When choosing electrical equipment, you should pay attention to the presence of a water tank. If this is not available, then during cutting ceramic tiles there will be a lot of dust. The presence of a container with water partially solves this problem. In addition, such a tool will last longer.

Tile cutters have different pricing policies. This is a tool that is not worth saving. Cheap machines will not last. And the cut made on such machines does not look very aesthetically pleasing. If you do not want to give a tidy sum, then you can make a tile cutter with your own hands. Moreover, you can make both a mechanical machine and an electric one.

We make a mechanical tile cutter with our own hands

The manual tile cutter is a safe tool and does not require an electrical connection. These two factors make this model popular. In addition, due to the rather low weight, such a tool is easy to transport and does not have to spend a lot of money on its manufacture.

A manual tile cutter consists of a platform on which the ceramic tile itself must be placed directly, guides, a cutting element and a handle, with which the entire mechanism is actuated. The main structural element is the cutting element.

As the latter, it is advisable to use the most common glass cutter. But, you must first remove the head from it, on which the cutting element is located directly.

In addition to the cutting element, it is necessary to prepare:

2 bearings and a shaft under them;
a steel tube, the diameter of which is identical to the diameter of the shaft;
2 steel corners, 40x40 cm in size and 4 corners 20x20 cm in size (the length of each element should be an average of 60 cm)
material for the manufacture of the working surface;
rubber and glue.

Apart from building materials you need to arm yourself welding machine. Without it, making a mechanical tile cutter with your own hands will not work.

Half of the required device is constructed from 1 corner with dimensions 40X40 and 2 corners with dimensions 20X20. We take a larger corner and to its ends with outside weld smaller corners. Similarly, you need to make the second part of the device.

The first and second parts of the tile cutter must be symmetrical with respect to each other. These elements are fixed on the platform. They must be fixed in such a way that the cutting part of the structure moves freely between them.

An ordinary board can act as a platform. But since the tree is unstable to mechanical damage, it is necessary to install metal strips on the working part of the platform. For their installation, a hinged element is used. Since the cutting element will fall below the ceramic tile itself, there should be a recess in the middle of the platform. Otherwise, the platform will be damaged during the first use.

The last stage is the creation of a cutting element of the structure. A handle must be welded to the steel tube on one side, and a retainer for the cutting element on the other. By and large, this work is almost completed. When you press the handle, the diamond disc should reach the ceramic tile.

Then, smoothly moving the movable part of the structure by the same handle, the diamond disk leaves an even cut on the tile. In order for the structure to move freely, the movable part must be equipped with bearings. For better fixation of the tile on the working surface of the equipment, rubber strips can be glued along its edges.

Making an electric tile cutter

Making an electric tile cutter with your own hands is much easier than it seems. It is necessary to prepare metal and a cutting electric tool. As the latter, it is better to use a grinder. Begin work with the manufacture of the working surface. As the latter, the most ordinary table can act.

You can make your own table. In this case, the tabletop is made of a sheet of metal. Since the circle from the electrical appliance used will act as a cutting element, there should be a recess in the center of the working surface. It will allow the cutting element to move without damaging the platform. Such a tool will turn out to be stationary.

The grinder is installed on the mounts that must first be installed on the platform. It would also be useful to set a limiter. It will not allow ceramic tiles to move out during the trimming process. This is the simplest version of an electric tile cutter created by yourself. An alternative to the grinder can be an electric motor.

The resulting equipment will resemble a circular floor. The electric motor is installed under the tile cutter platform. An incision is made in the working platform. After installing the disc, which acts as a cutting element, it should be a few centimeters higher than the platform. After the equipment is connected to the electrical network, the disk will begin to rotate, which makes an even cut on the surface of the ceramic tile.

The tool for cutting ceramic tiles is quite simple to make yourself. At the same time, it will take a minimum of funds to create it. The purchase of factory equipment will cost a considerable amount. And the equipment wears out quickly enough.

The manual tile cutter is made with a monorail guide for straight and diagonal cutting of porcelain stoneware, tiles, clinker.

All their tile cutters I called Yegorych(although this is immodest), they differ in functionality and designs.

Making a tile cutter with your own hands

In this article, I want to show you how make a tile cutter for porcelain stoneware yourself.

The manual tile cutter Made of profile pipe and is equipped with a 600 mm swivel. a ruler made of textolite edged with an aluminum profile with adjustable two stops.

Despite the apparent simplicity of a manual tile cutter, solving some technical issues caused certain difficulties.

During the tests, structurally weak nodes were identified, which were finalized and corrected. At the moment, my manual tile cutter in terms of its functionality is not inferior to similar models of tile cutters of well-known brands - it freely cuts Italian porcelain stoneware 30 * 60, 60 * 60 11.3 mm thick, Chinese porcelain stoneware 60 * 60 10 mm thick, clinker tiles 325 * 325 * 16

Technical characteristics of the 66th tile cutter.

Cutting length 660 mm.
Diagonal cutting length 460x460 mm.
The dimensions of the tile cutter are 850x230x190 mm. (In traveling form)
The weight of the tile cutter is 10.2 kg.

Description of the tile cutter.

Monorail guide for straight and diagonal cutting porcelain stoneware, tiles.
Carriage with four ball bearings.
Springy desktop.

Technical characteristics of the 90th tile cutter.

Cutting length 900 mm.
Cutting length diagonally 620x620 mm.
Cutting height from 5 to 20 mm. (with additional option from 3 to 23 mm)
The dimensions of the tile cutter are 1075x270x210 mm. (In traveling form)
The weight of the tile cutter is 16.7 kg.

Description of the tile cutter.

Monorail guide for straight and diagonal cutting of porcelain stoneware, clinker, tiles.
Carriage with three ball bearings.
Powerful, reinforced separator.
Swivel centered 600 mm. ruler with a digital scale.
The cutting roller on the bearing d. 22mm. with titanium coating.
Springy desktop.
Additional supporting base for large format tiles.

For those craftsmen who are interested in my manual tile cutter, I I can make similar tile cutters to order 66, 90, 112 or provide technical documentation (drawings) for a fee for self-manufacturing tile cutter (without the right to transfer drawings to third parties).

The current realities are such that porcelain stoneware on the market most often has a size of 60x60 cm. Most factories simply no longer produce porcelain stoneware 30x30 cm - this is a response to a consumer request with his interest in larger forms. As a result, in the new catalogs of modern factories, porcelain stoneware measuring 75x75 cm is increasingly presented, and even collections with 120 cm or more on one side. The most current collections of wall tiles are 40x80 and 30x90 cm.

And if the manufacturers of ceramic tiles and porcelain stoneware are on the path of increasing the size of their products, then we need to cut them.
Warning.
People appeared on the network offering to purchase my tile cutters - Yegorych or drawings from them.
Real, accurate tile cutters-Egorych and drawings can only be purchased from me through the website.

When laying tiles at home, sometimes it becomes necessary to cut off unnecessary pieces from it, which is simply impossible to do without special equipment. If you do not have such an electrical device, then you can go to the store and buy it. But here one problem arises: the cost is too high, which imposes additional financial costs. Therefore, if you do not have specialized equipment, then you can do it yourself from an ordinary grinder.

Depending on the design features, these devices are divided into 2 types:

mechanical;
electrical.

Mechanical is a platform on which tiles will be fixed and cut. Usually for this they take a thick board with flat surface. Guides and a cutting element are attached to it, which is usually taken as a glass cutter and the cutting head is replaced with a blade. You can see a homemade mechanical tool in the figure below:

Electric the device has a more complex design, but it is more practical to use. The principle of its operation is similar to the functioning of the angle grinder. For its manufacture, you will also need a flat platform on which an electric tool is fixed instead of a glass cutter. So that the grinder does not vibrate during operation and cuts the tile evenly, for its fastening you will need steel pipes. The electric glass cutter looks like the following figure:

It is worth noting that on sale there are equipment for cutting tiles water cooled. Undoubtedly, such devices are the best, since they have greater productivity, but it is impossible to make them yourself at home. Therefore, this article will consider the manufacturing process of an electrical appliance. It does not require large financial costs, and anyone can handle its manufacture.

What you need to make a homemade tool

An electric device is much more expensive to manufacture than a mechanical one, but it is more convenient to work with it, and the quality of tile cutting will be much higher. To make it you will need the following:

table or workbench
grinder with a diamond disc;
metal platform;
two steel pipes;
fasteners;
clamps.

You can save on equipment if you buy a cheap cutting element, but this is not recommended, since the quality of the cut and work productivity depend on it.

Manufacturing algorithm

If everything is at hand necessary materials, then it will be quite simple to do everything yourself. For fastening it is better to use workbench with large work surface. If one is not available, then it can be welded from metal. As a base, two metal sheets are perfect, between which there will be a gutter.

If you have not done such work before, then it is better to draw up drawings in advance. This will allow you to get the job done faster and better.

The tool is made in the following sequence.

A special mount is fixed on the workbench, with which the tool will be held.
Metal plates are installed on the working surface with the help of metal corners, between which 1 centimeter is left.
A movable limiter is installed on the side of the working surface. With it, you will move the tile along the work surface, and it will also not allow it to move to the side when cutting.
Lastly, a grinder is installed, which is fixed with a retainer and clamps.

To make it more convenient to work with the tool, the grinder can be fixed on mobile bracket. But this will be very difficult to implement due to the overly complex design, especially if you do not have experience doing such work.

There is another manufacturing method, in which the grinder is mounted under the table, it is easier to implement, but the convenience of operating the equipment is preserved. To make such a tool, you will need a table with a large work surface, in the middle of which a hole is cut. Its size should be enough for the disk to rotate freely. Next, the grinder is fastened with bolts. Two guides are fixed on the sides of it, along which the tile will move during the cutting process.

The following video clearly demonstrates the process of making a tool for cutting tiles at home with a bottom mount. Be sure to check it out and you'll be fine:

A grinder tile cutter is an easy-to-use tool, but, as is the case with any electrical equipment, when working with it, you must observe following rules safety technology.

It is necessary to cut the tiles in the direction away from you, without creating too much pressure.
It is recommended to start cutting from the outside of the tile.
If you need to cut tiles, then its better fix with special forceps. This will allow you to do the job better.
It is strictly forbidden to work with the tool in drunk or after taking antihistamines, as this can cause injury.
If you have never worked with such equipment before, then before you start cutting tiles, it is recommended to practice a little so as not to inadvertently spoil it.
To make the cut line perfectly even, you need to draw a straight line on the tile with a simple pencil.
Tiles need to be cut goggles to prevent dust or small particles from getting into your eyes.

If you live with small children, then you need to store the electric tool in a room that they do not have access to.

If you have an angle grinder at home, you can do without a tile cutter. But not everyone knows how to cut a tile with a grinder to get a neat cut. And you need to start with the selection of discs that will help turn the device into a tile cutter.

We select discs

For cutting tiles, diamond-coated steel dry cutters or stone circles are suitable. Diamond discs are selected segmented or solid, but for the duration and efficiency of the process, the intensity of deposition is more important.

A segmented diamond wheel has uniform cuts directed from the edge to the center, as if dividing the circle into segments. With this disc, you can cut ceramic tiles, as well as products from natural stone and porcelain stoneware. Due to the existing slots, air cooling is obtained. This helps to avoid overheating and prolongs the life of the dry cutter. Only cutting porcelain stoneware with a grinder with a segmented nozzle is accompanied by a large number of chips.

If you need to cut tile, without leaving notches, then you should take a solid disk. When using it, you can not only avoid the appearance of chips, but also process the cut edge. This tool is ideal for stone work. The solid surface avoids unnecessary detonation during the process, and the fragments themselves are cut quickly and evenly.

For corner grinder you can pick up stone circles. They are cheaper than diamond ones, but they also have a shorter service life. During operation, this disk is gradually erased, and it should be replaced with a new one. For example, cutting a brick with a grinder can be accompanied not only by a large amount of dust, but also by a 2-3-fold change of the working circle. But on the other hand, you can not be afraid of the appearance of chips or notches - we cut the material evenly and smoothly with stone discs. True, when abraded, the circle can spoil the edge, so you need to monitor its condition.

Modern industry offers a special device for working with stone, porcelain stoneware, concrete and marble - this is a slider mechanic attachment for the angle grinder. Its versatility will help even beginners cope with cutting tiles. The slider will help you get a fragment of the required size with smooth edges and without chips. It is much easier for them to make curved cuts and holes.

How to cut tiles with a grinder?

With proper selection of discs, cutting tiles with a grinder will not turn into a problem. But, having chosen a circle, you also need to work with it correctly - not to give the tool a useless load.

With an angle grinder you can:

straight cutting;
cutting large round holes in ceramic tiles with a grinder;
cutting rectangular holes;
the formation of fragments of the desired shape and size from the tile.

When cutting a tile directly with a grinder, you must:

Draw a line on the front side of the tile along which the cut will be made. Ceramics can be drawn with an alcohol marker or a carpenter's pencil.
Fix the material on a flat surface. This can be done on a straight horizontal board with a clamp and a piece of rubber gasket. If there is no such device, then fixation with the sole of safety shoes is allowed. But it is better to stock up on a tool for fixing in order to avoid injury.
Before cutting, turn on the tool to b olgarka gained the necessary momentum.
From the edge, cutting should be started slowly, and then the device is moved faster. With this method, the cut is smoother and without chipping.

Now some tips on how to cut round holes:

apply with a marker the center and circumference of the hole;
then, using a carbide drill, make a hole;
grinder with a tile disc, make cuts of 1-2 mm around the circumference on both sides of the tile, then inside the hole;
when you cut the inside of the hole, you need to remove small fragments with wire cutters;
how to make a smooth cut edge, everyone chooses for himself - either grinding with sandpaper, or working with a disk on a grinder.

IMPORTANT! Before cutting porcelain stoneware with a grinder, you need to properly fix the product on a board or plywood so as not to damage the surface of the table or other improvised element.

Self-made tile cutter

When there is a large amount of work with ceramic products, you can make a tile cutter from a grinder with your own hands. The most practical homemade device that can be made from angle grinders is electric.

The tool itself should be mounted on the machine so that the working disk is located vertically or horizontally. You can choose any plane - the main thing is that it is convenient to work with tiles. It is necessary to provide limiters for tiles so that they do not move out when cutting.

A table is suitable for the role of the machine. You can use the available one or make it from metal corners. For a work surface, a sheet of metal, divided in the middle into two parts, is suitable. Along the dividing line, a chute for the working circle should be mounted. It is recommended to do it in such a way that it is possible to fill in water. This will help reduce dust and keep the drive cool, which will prolong its life.

Some craftsmen use an electric motor to mount a tile cutter. But making a tile cutter from a grinder is much easier and more profitable, since this tool is gaining momentum on its own, and a gearbox will have to be selected for the electric motor.

In order to cut tiles at home, it is not necessary to purchase a special device. Enough grinder, head on the shoulders and some improvised materials.

Laying ceramic tiles is difficult to imagine without a tile cutter, manual or electric. The choice of tool depends on the amount of work that the master has to do. For facing small areas at home, it is enough to have hand tool, professional craftsmen prefer an electric tile cutter, which increases productivity and performs a better cut of tiles with a high-speed rotating disc equipped with water cooling.

Cutting machine from grinder

Home craftsmen who know how to handle a manual tile cutter, having seen the results of using an electric machine by a professional finisher, in order to improve their skills, seek to acquire and master this tool, which is more advanced and productive. The best solution to this issue is to buy a factory-made electric tile cutter. But a high-quality and durable tool is expensive, and a machine at an affordable price quickly wears out and fails.

Assessment of the degree of need for the manufacture of a homemade electric tile cutter

If for the high-quality performance of a small amount of tile laying work there is a need for an electric tool, then after reading the recommendations below, you can make such a tile cutter with your own hands.

Before proceeding with the manufacture of a home-made electric tile cutter, you should critically evaluate your design and installation abilities and capabilities, since even minor errors in the manufacture of such a device can lead to injury.

If there is no self-confidence, then the assembly of this tool should at least be entrusted to an experienced performer, ideally, you should rent a factory-made electric tile cutter.

Choosing an electric motor for a tile cutter

To make a tile cutter with your own hands using an independent electric motor, you need to select and install a gearbox to be able to manually set the required disk rotation speed. Technically, this is not easy to do, so another solution is common - the use of a small grinder (grinder for discs with a diameter of 115-125 mm) with the option of manually adjusting the rotation speed.

Electric motor for tile cutter

Electric tile cutter design

First of all, you need to decide what will be the location of the grinder when cutting tiles:

1. Ceramics is fed along the guide bar under the grinder fixed from the bottom of the table.

Advantages:

the relative simplicity of the technical solution, which consists in securely fixing the angle grinder on the underside of the table and installing a guide bar on top with the possibility of its adjustment;
the possibility of installing water containers under the table to partially trap dust and cool the disc.

Flaws:

strong dust formation due to the need to cut the entire thickness of the tile, without the ability to make only an incision;
the inconvenience of turning the grinder on and off due to its location under the table;

The structure of a homemade tile cutter

2. On a tile fixed with a manual clamp, a cut is made with a grinder fixed on top of the table on straight sled rails.

Advantages:

Less dust generation due to the possibility of making a tile notch without through cutting;
Availability of grinder service;

Flaws:

the technical complexity of the rigid installation of the grinder on a movable slide and water cooling;
the need for additional manual processing of ceramic fracture surfaces along the incision made.

Obviously, a do-it-yourself tile cutter made according to the first design option is simpler and more functional, so in the future we will consider this type homemade device.

Making a tile cutter table

To smoothly feed the tiles under the rotating grinder disc, the surface of the table must be flat and smooth. In addition, for reliable fastening of the angle grinder, the material of the countertop must be durable. That's why optimal solution there will be a production of a rigid steel frame of the table from corners or rectangular profiles on electric welded joints. Then, according to the size of the frame, you need to make and mount a table cover made of sheet steel 5-6 mm thick with a slot made by a cutter for the thickness of the grinder disk with a margin of 2-3 mm.

For safety reasons, the grinder disk should not protrude from the slot above the table surface by more than half of its radius.

From below, on the table top, in continuation of the slot or parallel to it, pieces of a steel rectangular section measuring 40 x 60 mm or a steel strip 4-5 mm thick are welded, to which the grinder will be attached in the future.

Making a mounting table with your own hands

On the tile cutter table, install the sliding bar parallel to the cutting disc for a strictly straight feed of the tile under the cutting edge. To do this, to the left of the disk (when looking at the cutting edge), perpendicular to it, two parallel slots must be made at a distance of the length of the bar between them, along which the ends of the guide bar will move, fastened in the desired position with a bolt-nut through the slot.

Installing a grinder

Methods for attaching the grinder to the bottom surface of the table may be different. The rigidity and reliability of the installation is important in order to make it impossible for any displacement of the angle grinder from the design position in the device, which is fraught with jamming of the disk in the slot of the table. You should also take into account the need for the availability of an on-off button for the tool, a rotation speed regulator and the possibility of changing the grinder disc.

For rigid attachment to the table, use a threaded hole for the handle in the body of the grinder, which can be used to thread the grinder with a bolt with a bracket welded to the table.

To prevent the bolt from turning out, a Grover spring washer is placed under its head.

Homemade tile cutter with grinder

In addition to this connection, the tool is attached to the table using clamping collars made of flat steel, made in accordance with the design of the table. Wooden bars are used as spacers between the plastic body of the grinder and the steel of the table, in which grooves must be made according to the shape of the body.

Cooling a homemade tile cutter from a grinder

Factory-made electric tile cutters are equipped with a water cooling system, the design of which depends on the location of the cutting disc - above or below the table. It is unrealistic to design this option for a home-made tile cutter made at home, and there is no need - in everyday life, the cutting intensity of ceramic tiles is low, and air blowing on the surface is enough to cool the diamond blade. Idling.

In addition, we should not forget that the angle grinder is forbidden to use when wet. environment above 85%, from which it follows that the tool is not designed for contact with water in its pure form during operation.

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DIY tile cutter

To work with tiles, you can create a tile cutter with your own hands. With this tool, the most accurate cutting of the tile is made. The simplest version of the tool is a grinder tile cutter.

Do-it-yourself tile cutter can be assembled quickly enough, this will require the usual set of tools for construction

In order to make a tile cutter from a grinder with your own hands, you must first understand the features of this tool. It is used to cut all types of tiles. Thanks to this tool, the highest quality cut of the tile is made.

For cutting, it is necessary to install a diamond or corundum disk on the tool. They must be securely fixed in the tool.

Many people ask how to make a tile cutter with your own hands? For this purpose, it is necessary to correctly install the grinder, which is equipped with an appropriate disk. If the method of horizontal fastening of the angle grinder is used, then it is necessary to ensure a strict vertical arrangement of the working disk. When cutting a tile, make sure that it is perpendicular to the cutting tool. The process of cutting the disk in this case is carried out on outstretched arms.

Necessary materials

If you do not know how to make a tile cutter from a grinder with your own hands, then you can use a vertical tool mount. In this case, it is necessary to take care of the location of the table surface and the upper part of the gearbox on the same plane. In this case, there may be deviations of several millimeters. The cutting element of the grinder in relation to the surface of the table should be at an angle of 90 degrees.

In order to make an electric water-cooled tile cutter with your own hands, you must use the appropriate tools.

Most often, this procedure is performed using:

metal sheet;
Bulgarians;
Clamps, the diameter of which is from 0.8 to 1 centimeter;
Nut and locknut.

You can make a tile cutter with your own hands if you have a grinder at hand. With this tool, it will be quite easy to make a cut.

Benefits of a tile cutter

The advantages of an electric tile cutter from a grinder include:

Possibility of sawing durable porcelain stoneware and stone;
The fastest processing of large volumes of material;
Providing the possibility of the most even cut;
Reduced wear compared to hand tools.

Due to the presence of a large number of advantages, the grinder is widely used as a tile cutter among many builders. How to make a tile cutter from a grinder can be seen in the video.

Installation rules

In order to make a tile cutter with your own hands, you need to build a work surface. From above, a metal sheet is fastened. Before carrying out this procedure, a hole must be made in the table and sheet through which the disk will pass. When choosing a sheet size, you need to consider the size of the tile. Even the largest material must be placed on the metal sheet during the cut.

Next, the grinder is attached to the table. For this purpose, it is necessary to use nuts, locknuts and clamps. To ensure the integrity of the grinder during the work on cutting tiles, it is necessary to place the clamps in protective covers. For this purpose, the use of PVC or rubber tubes can be carried out. Before installation, it is necessary to adjust the clamp to the shape of the diameter.

If a do-it-yourself tile cutter, a video of which can be seen on the Internet, will be built in a residential area, then it is necessary to connect it to a vacuum cleaner. For this purpose, it is necessary to fix the socket of the intake hose under the location of the cutting disk of the tool.

Instead of a vacuum cleaner, you can use a container of water.

Bulgarian at the heart of the tile cutter is the most the best option. This is due to the fact that its connection requires a minimum number of components. Also, this tool can work at high speeds, which ensures high speed of work. When using other improvised means, the use of an additional gearbox is required.

additional information

When installing the grinder, there is no need to lay a metal sheet on the entire surface of the table. It will be enough just to cover the corner of the working surface with it, which will ensure maximum cutting accuracy. Also, a metal corner will provide high precision tile cut.

With the help of a grinder, you can make an automatic tile cutter with your own hands, a photo of which can be found on our website. Unlike manual models, when using this tool, microcracks may appear on the tile. When using a tile cutter from a grinder, such troubles can be avoided.

After that, cutting is performed using a grinder. When installing the tool, everything must be done to ensure its stability. This will guarantee convenience during the work. Any master can make a tile cutter from a grinder with his own hands. To do this, you just need to have the appropriate tools. For cutting tiles, it is best to use a high-power grinder. This will ensure a high quality cut, as well as the absence of chips in the cut line of the tile. Before carrying out work, it is necessary to take an unnecessary or defective tile and make a trial cut. This will allow you to evaluate the quality of the grinder.

Nevertheless, you can buy such a low-budget tile cutter and not waste time collecting your own

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Do-it-yourself tile cutter: 3 types

To make a tile cutter with your own hands, you do not need to buy expensive materials Repair work around the house require full dedication, a lot of effort and the use of special equipment that can make life easier for the master. Many apartments and, in particular, bathrooms are rarely standard, and the craftsmen have to figure out how to fit the usual sizes every now and then. finishing materials on a non-standard area of the room? For example, it is often necessary to cut linoleum, plasterboard tiles or ceramic tiles for walls or floors. This is encountered not only by masters in finishing repairs of apartments, but also by the residents themselves, who decide to start repairs, for example, if they want to change the tiles in the bathroom or toilet, and also when the question arises of replacing the fallen tiles.

In order to give a solid ceramic tile the required dimensions, it must be cut and this must be done strictly in a straight line and size in size so that the tile stands up like a native. You can cut the inflow using a tile cutter. It can be found in a specialized store or do it yourself.

Homemade tile cutter: types

Before making a tile cutter with your own hands, you should decide what kind of tool you want to have as your faithful assistant? There are certain types of tile cutters, each of which has its own characteristics and nuances of operation.

Manual;
By type of nippers;
Electric.

Before you start making a tile cutter, you should watch a tutorial video with a master class

Manual rail tile cutter, also known as a frame cutter - as the name implies, this type of tool is a special frame with guides for the roller, which will cut the tile. An incision is made on the front side of the tile with a cutting roller, and after that, using the platform installed on the tile cutter, it is possible to split the canvas exactly along the cut made. As a result, you get a smooth edge of the tile, which will now meet the specified dimensions.

A pliers-type tile cutter also has a large number of positive reviews from craftsmen and ordinary people who used it. There is also an electric cutter.

Most often, in order to make a tile cutter at home, the master chooses a ready-made tool already developed by some company and its drawings. Recently, people have taken such tile cutters as Karl Dahm as the basis of their home designs.

How to make a tile cutter with your own hands: the necessary materials for the tool

As already noted, people often use a homemade tile cutter to work with tiles, but before using this, it needs to be done. As practice shows, this is not as difficult as it might seem at first.

Consider what materials you need to take in order to make a cutter for cutting ceramic tiles with your own hands:

A metal sheet is used to create the base of the tile cutter. The desired thickness of such a sheet varies from 4 to 50 mm.
The grinder most often acts as a cutting roller for cutting ceramic tiles.
The diameter of the clamps must be at least 0.8 mm and not more than 10 mm. This is a prerequisite.
nuts.
Lock nuts.

All materials for making a tile cutter are sold at a hardware store

With this simple set, you can assemble your own tile cutter at home. At the same time, get an electric tool equipped with water cooling. Water in this case is necessary in order to cool the grinder disk, which always heats up when cutting ceramic tiles. A similar type of cooling can be found in large saws used to cut stones, for example, jade. In order to do everything right, drawings of the tool are needed with a description of each detail and, preferably, with a detailed algorithm for the work itself.

We make a tile cutter from a grinder with our own hands: instructions

When everything you need is prepared, the drawings are found, and ready to start work, one of the main points comes - following the work algorithm for making a homemade ceramic tile cutter.

Instruction:

Prepare your work surface. Most often, a table is used for it. Its surface must be perfectly even and smooth so that the electric cutter does its job as expected - without overlays and uneven cuts.
Place a sheet of metal on a horizontal, smooth surface. It will serve as the basis of the tile cutter. At the time of installation and fastening of the sheet, it must have a hole for the cutting disc.
The grinder disk must be fixed on the work surface. This is done using pre-prepared clamps. Masters recommend placing the clamps in rubber tubes for a longer service life.

The whole structure is fixed with nuts and locknuts. If desired, you can make a small addition and improve the tool. This can be done to quickly remove ceramic chips.

An old grinder is perfect for making a tile cutter

Such an addition will save time on cleaning, in addition, in this case, the crumbs dangerous for inhalation will practically not get into the air.

The upgrade itself is pretty easy to do. It is necessary to strengthen the vacuum cleaner tube under the cutting disc. In this case, with the simultaneous operation of both the vacuum cleaner and the grinder disk, all the crumbs will immediately enter the waste bin.

In addition, the extracted tile cutter drawings may be needed in order to repair a broken tool.

Circular from a tile cutter: nuances of use

Some people wonder if a tile cutter can be made from a grinder, can a circular cutter be made from a tile cutter of any brand? There are situations where a mini saw is needed and the standard tools are too big for any miniature work, such as sawing a thin sheet of fiberboard, or when working with wooden architraves.

When using a homemade circular from a tile cutter, you should strictly follow the safety rules

When you decide to make a miniature circular out of your tile cutter, remember that in this case you need to pay attention to the number and speed of revolutions of the disc plate, which works like a roller cutter in the tile cutter. The revolutions should be no more than 4000. In addition, for your own safety, take care of the presence of protection, for example, protective covers, which you can also make yourself. In addition, during the manufacture of a circular cutter for ceramic tiles, also do not forget that it is necessary to prepare a flat work surface, which must be reliable and comfortable, otherwise, there may be injuries, including quite serious ones.

Do-it-yourself tile cutter (video)

Such a small circular will be especially useful in home workshops, if the workshop is located in an apartment, and, like a home-made tile cutter, it can be improved with a vacuum cleaner, with the same purpose - to prevent dust generated during work from entering the air . This will protect the lungs from excess dust and reduce the time for cleaning the workshop by several times.

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How to make a tile cutter from a grinder with your own hands

Types of homemade tile cutters

Depending on the design features, these devices are divided into 2 types:

mechanical;
electrical.

Mechanical is a platform on which tiles will be fixed and cut. Usually for this they take a thick board with a flat surface. Guides and a cutting element are attached to it, which is usually taken as a glass cutter and the cutting head is replaced with a blade. You can see a homemade mechanical tool in the figure below:

The electrical device has a more complex design, but it is more practical to use. The principle of its operation is similar to the functioning of the angle grinder. For its manufacture, you will also need a flat platform on which an electric tool is fixed instead of a glass cutter. So that the grinder does not vibrate during operation and cuts the tile evenly, steel pipes will be needed for its fastening. The electric glass cutter looks like the following figure:

It is worth noting that water-cooled tile cutting equipment is on sale. Undoubtedly, such devices are the best, since they have greater productivity, but it is impossible to make them yourself at home. Therefore, this article will consider the manufacturing process of an electrical appliance. It does not require large financial costs, and anyone can handle its manufacture.

What you need to make a homemade tool

table or workbench
grinder with a diamond disc;
metal platform;
two steel pipes;
fasteners;
clamps.

You can save on equipment if you buy a cheap cutting element, but this is not recommended, since the quality of the cut and work productivity depend on it.

Manufacturing algorithm

If you have all the necessary materials at hand, then doing everything yourself will be quite simple. For fastening it is better to use a workbench with a large work surface. If one is not available, then it can be welded from metal. As a base, two metal sheets are perfect, between which there will be a gutter.

If you have not done such work before, then it is better to draw up drawings in advance. This will allow you to get the job done faster and better.

The tool is made in the following sequence.

A special mount is fixed on the workbench, with which the tool will be held.
Metal plates are installed on the working surface with the help of metal corners, between which 1 centimeter is left.
A movable limiter is installed on the side of the working surface. With it, you will move the tile along the work surface, and it will also not allow it to move to the side when cutting.
Lastly, a grinder is installed, which is fixed with a retainer and clamps.

To make it more convenient to work with the tool, the grinder can be mounted on a movable bracket. But this will be very difficult to implement due to the overly complex design, especially if you do not have experience doing such work.

The following video clearly demonstrates the process of making a tool for cutting tiles at home with a bottom mount. Be sure to check it out and you'll be fine:

A grinder tile cutter is an easy-to-use tool, but, as with any electrical equipment, the following safety precautions should be observed when working with it.

It is necessary to cut the tiles in the direction away from you, without creating too much pressure.
It is recommended to start cutting from the outside of the tile.
If you need to cut a tile, then it is better to fix it with special tongs. This will allow you to do the job better.
It is strictly forbidden to work with the tool while intoxicated or after taking antihistamines, as this can cause injury.
If you have never worked with such equipment before, then before you start cutting tiles, it is recommended to practice a little so as not to inadvertently spoil it.
To make the cut line perfectly even, you need to draw a straight line on the tile with a simple pencil.
It is necessary to cut the tile in goggles to prevent dust or small crumbs from getting into the eyes.

If you live with small children, then you need to store the electric tool in a room that they do not have access to.