Design

Production of furniture from natural rattan to order. DIY artificial rattan furniture

If you master the technology of weaving from natural or artificial materials, you can extra costs decorate your house, apartment, country cottage area stylish original furniture, interior items. Furniture from artificial rattan it is not difficult to make it with your own hands, the prepared frame is braided with a rattan cord or ribbons, a pattern is created according to the chosen pattern.

What materials are used for weaving furniture

In our region, willow vines are traditionally used for weaving, in tropical latitudes - rattan stems (calamus). The vine is an affordable raw material, but its own harvesting is a rather laborious process. Woven furniture is less strong and durable than rattan furniture. Natural rattan, like the vine, is harvested and subjected to multi-stage processing - the stems are peeled, sorted by thickness, steamed, become elastic and straightened. Thick stems after such processing can be bent, giving the shape necessary for the frame elements, and dried. For weaving, thin stems and bark are used, they are cut into fragments of the desired length. It will not work to prepare natural rattan with your own hands - it does not grow here, and the purchase of prepared raw materials, taking into account transportation costs, will be very expensive.

Natural rattan has a synthetic counterpart - polyrattan or technorattan. It is made by extruding a soft polymer through holes of different diameters and sections. The material has many modifications:

flat strip with a textured surface, ribbed surface, imitation of tree bark is possible;
tape, braid with a smooth surface;
round or oval cord;
crescent-shaped cord;
rattan rod.

Artificial rattan is more popular than natural rattan for a number of reasons:

the price is noticeably more affordable;
synthetic rattan is superior in flexibility and elasticity to its natural counterpart;
environmental cleanliness and safety is not inferior to natural raw materials, does not have a specific smell characteristic of some polymers;
polyrattan is more durable, furniture made of it can withstand significant loads without deformation;
the furniture is moisture-resistant and frost-resistant, not afraid of changes in temperature and humidity conditions;
furniture is unpretentious to care, it can be cleaned of dirt using various detergents;
rattan ribbons and cords are available in any length, which allows you to weave furniture without joints;
raw materials are completely ready for work;
a wide range of modifications different shapes, colors and textures allow you to create attractive furniture that will fit into any interior.

The disadvantages of techno-rattan include relatively low rigidity, so furniture made from it necessarily needs a rigid frame. There is a risk of damaging the weaving during operation, and it will begin to unravel.

For lightweight furniture that will be used in wet conditions, such as in a bathroom or outdoors, it is better to use plastic or aluminum rather than wooden frame. If the furniture will be subjected to significant loads, a metal or wood frame is preferable.

Furniture creation technique

To weave artificial rattan furniture with your own hands, you need to choose a model, decide on the frame configuration and weaving pattern, draw up a project and draw a sketch of the product, calculate the amount of material. To make a chair, 2 kg of polyrattan is enough, 5-7 kg will go to a small double sofa, up to 10 kg to a large sofa.

For beginners, it is better to stop at the usual checkerboard weaving if you combine rattan different colors or textures, even a simple pattern will look spectacular. If you have work experience, you can choose a more complex pattern, openwork weaving.

To create furniture, you will need:

a frame that you can assemble with your own hands or order a blank in a carpentry workshop, a workshop for the manufacture of metal products;
tape or rod for guides that are mounted on the frame, a pattern will be created on them;
ribbon, braid or cord for weaving;
fasteners for fixing the guides to the frame;
pins, bolts or thin strips of leather to connect the parts of the finished product (if it is assembled from separate elements).

Sequence of work:

Assemble or buy a finished frame (frame elements).
Fix on the basis of a series of guides. A bar or tape is wrapped around the frame, as a rule, one turn is enough, but for reliability, several overlapping turns can be made, after which the end is attached to the base. For high-quality weaving, a strong tension and density of the guides is important, it is better to connect 2-3 strips of tape and use it as one guide.

Depending on the material of the frame and the thickness of the rattan bar, it can be fastened with self-tapping screws, using a conventional furniture stapler (to wood), a pneumatic stapler with narrow short staples (to an aluminum frame). The most difficult thing is to fix the guides to the steel frame from furniture pipes. There is a way out - the frame is wrapped with rattan tape, the end is overlapped, the contacting fragments of the tape or rod are welded with a soldering iron with a point tip. Then the guides are welded to the base with the same soldering iron.

The ends of the bars extending beyond the frame are cut off with a construction knife, scissors or wire cutters.
On the basis of the guides, a pattern is created in accordance with the selected scheme.
Weaving is constantly trimmed to get a neat pattern without distortions, at the end the final alignment is carried out. The cord (tape) can be shifted, compacting the rows as necessary or increasing the gaps between them, in the process of weaving the alignment is done by hand, when the fabric is finished, you can use a pointed pencil to push the tightly closed rows apart in some places.
The ends of the cord are fixed with a stapler or soldering iron to the base from the inside, the excess is cut off.
The frame itself, legs and similar elements are braided; a special tool with a curved tip is useful for pulling the tape.
If the product consists of several elements, they are connected after each is braided with rattan, after final assembly ends are masked.
If desired finished furniture can be painted with acrylic spray paint, but a sufficient selection of techno rattan colors allows you to do without additional painting.

You can make it easier to thread the ribbon or cord between the guides and avoid scratches and scuffs by wiping the weaving material with dampened vegetable oil a piece of rag.

Sophisticated furniture from rattan (for example, a sofa) it is better to create in the following sequence: first, the frames of individual elements are braided - backs, seats, sidewalls-armrests, and then they are connected to each other by bolts or in another way. To sit a large area, it is necessary to fix longitudinal and transverse stiffening harnesses from a dense nylon tape on the frame before weaving.

Most people who decide to start their own business, first of all pay attention to trading. FROM minimum investment you can open a small point in the market. A large store will require large expenses. But in order for a business to become truly profitable, an entrepreneur should come up with his own zest. Otherwise, there will be no difference from competitors.

To earn almost immediately, you need to go into a type of business that is not yet so common. You can start producing artificial rattan furniture. It is both exciting and will bring a lot of income.

artificial rattan

Many people already know rattan furniture. Original wicker tables, chairs and armchairs can decorate any interior. At the same time, natural rattan is a rather expensive material that not everyone can afford. There is a cheap analogue called artificial rattan. This is a special synthetic thread, which is obtained by forcing material through a hole of a certain diameter. As a result, the resulting raw material has almost the same properties as the natural vine.

Rattan artificial looks beautiful and natural. In addition, there is an opportunity to save nature. After all, the natural vine does not have time to grow at the pace with which it is used in the manufacture of furniture.

Advantages

Artificial rattan does not require special operational handling. It is very easy to maintain, easy to clean and repair. Outdoor furniture should only be periodically wiped with a damp cloth. Synthetic material does not react to weather changes and does not change under the influence of ultraviolet radiation.

The natural vine from which expensive furniture is made can germinate. There is no such problem if the garden chair is made of synthetic thread. However, many artificial products practically do not differ from natural ones.

Reviews of artificial rattan furniture

Buyers note that tables and chairs made of artificial vines practically do not differ from furniture made from natural raw materials. At the same time, artificial rattan has a huge number of advantages. This the best way for the street. After all, the material does not deteriorate under the influence of direct sunlight or precipitation. This cannot be said about natural raw materials. Garden furniture made from artificial rattan can last for years, while chairs and tables made from natural material quickly lose their shape. In addition, artificial thread is much cheaper.

Manufacturers also share the benefits of making artificial rattan furniture. All you need is an apparatus for making synthetic thread. Everything else can be done manually by production staff. You don't need a lot of start-up capital to start your own business.

What can be made from artificial rattan?

Items made of synthetic thread should be not only beautiful, but also practical. The most requested is garden furniture artificial rattan. small chairs, coffee tables, stools, swings - all this is perfect for a small courtyard. Such furniture is very comfortable. In addition, it will add zest to the garden.

In the House wicker furniture made of artificial rattan will also look very original. In a special style, you can decorate not only the hall, but also the kitchen or bathroom. After all, artificial rattan is not at all afraid of moisture, unlike natural material. You can decorate wicker furniture with small matching pillows.

Equipment for the production of

First of all, you will have to spend money on equipment for the manufacture of artificial thread and its weaving. Of course, you can buy ready-made raw materials. But in this case, the business will not be so profitable. In addition, those who have a special machine for making artificial rattan can experiment with colors and shapes. You can make a thread that will not differ in color from natural vines, or you can add bright colors to the product.

Additionally, wicker furniture made of artificial rattan will require the cost of such installations: a cooling system, a winder, a mixer, a crusher for recycling secondary raw materials. Acquiring all this equipment will be quite expensive. You will have to spend at least 1 million rubles. On the initial stage All these installations can be rented with subsequent redemption.

What else can you earn with your own equipment?

Own installation for the manufacture of artificial rattan in itself can bring a good income. You can make artificial thread for those who want to make furniture, but do not have the initial capital to purchase their equipment. That is, an artificial thread can be produced for sale. In addition, artificial rattan is not the only material that can be made. If you purchase additional attachments, you can make synthetic reeds, raffia or other materials that you can use in your own business or sell to partners.

It should be noted that the equipment for the production of artificial rattan is difficult to maintain. You will have to periodically invite specialists to set up the installation and check its operation. Prevention should not be neglected. Artificial rattan of high quality can only be made on the appropriate equipment. Synthetic threads must be uniform in structure and strong.

Sales market

Artificial rattan furniture has appeared on the domestic market relatively recently. This is due to the fact that natural raw materials are quite expensive. Few could afford wicker furniture before. And there were no installations for the manufacture of synthetic threads in Russia. A set of artificial rattan, brought from abroad, also cost a lot of money.

Today, the domestic wicker furniture market is developing quite actively. At the same time, competition in this niche is still low. Not everyone decides independent production artificial rattan furniture And those who have a special installation can offer quality tables, armchairs and chairs according to affordable price. The low cost of quality products has always attracted the consumer. Therefore, those who decide to engage in this type of business will definitely not have problems with the sales market.

People are interested not only in decorating and arranging their homes, but also in decorating suburban areas. And at the peak of popularity here is rattan furniture. But not everyone can afford a set of furniture made from natural material, and in this case, interior items made from its artificial counterpart become the best alternative. The problem is that you can not buy or order a wicker lounge chair, chair or sofa in every city. And given this fact, it would be logical to launch in this area own business. Consider how to open your own production of artificial rattan furniture. Artificial rattan - an analogue of natural material, which is a strip (in the form of rods, braid or tree bark) synthetic material certain thickness and width. And combined with excellent appearance, artificial rattan also has excellent quality characteristics - strength and wear resistance.

Our business valuation:

Starting investments - from 450,000 rubles.

Market saturation is low.

The complexity of starting a business is 5/10.

The manufacture of artificial rattan furniture as a business has recently begun to gain momentum in the market - only as the popularity of these interior items among the population grows. But it is already quite clear that this niche will only develop in the future, bringing consistently high profits to the entrepreneur.
The following advantages can serve as prerequisites for launching your own workshop:

Artificial wicker furniture has better quality indicators than natural - and this at a lower price. So, the demand for it will only grow every year.
A small investment in the business allows you to start even home production.
Having independently studied and mastered the technology of weaving, a business can be organized without hiring personnel.

The prospects are clear, which means that we can safely proceed to the implementation of our plans. What is to be considered here?

Description of the manufacturing process of artificial rattan furniture

You can organize your own workshop for the manufacture of rattan furniture either by mastering the weaving technology on your own, or by hiring craftsmen. And the quality and originality of finished products will depend on their professionalism.

When organizing a business, we focus on the qualifications of the hired personnel. Ultimately, the profit of the workshop will depend on their skill. Ideally, production requires hiring not only weaving masters, but also designers to develop sketches.

In general, the technology for the production of artificial rattan furniture looks like this:

Sketch development.
Production according to the sketch of the metal base.
Weaving product.
Correction of the finished product - cutting off excess plastic tapes, coating the product with varnish or a protective compound.

The weaving process is carried out manually, and the following options are possible here:

rope weaving,
regular weaving,
weaving with 3-4 bars,
openwork weaving.

As for raw materials, do-it-yourself weaving of artificial rattan furniture can be done using either purchased material or what is made within the walls of the workshop. The second option is more preferable, since it will require lower costs for providing a raw material base. And despite the fact that there will be certain investments in the technical equipment of the enterprise, all investments will soon pay off, because the resulting rattan can not only be used in your workshop, but also sold to third-party companies. But all that is required to obtain rattan is to load raw materials into the apparatus according to the PVC recipe.

Secondary raw materials, the delivery of which will need to be arranged to the workshop, are metal rods for the base of furniture and pigments for painting rattan.

If there is still no money to buy special equipment, you can buy artificial rattan from many manufacturers. It is a common practice for entrepreneurs to buy raw materials in China - here they are somewhat cheaper (despite the cost of delivery). Artificial rattan is supplied in coils, which are then unwound.

When the workshop starts to spin up and starts to bring consistently high profits, you should seriously think about buying a special machine that produces artificial rattan. This will simplify the manufacture of products and reduce their cost.

Rattan furniture making equipment

Furniture weaving extruder

The production of wicker furniture made of artificial rattan to order is carried out using an extruder. It processes PVC raw materials into finished tapes, which are further used for weaving.

Due to the fact that the direction for the manufacture of rattan furniture on the Russian market is new, there is not so much domestic equipment presented here. Basically, novice entrepreneurs equip workshops with Chinese machine tools - they are relatively inexpensive and of fairly high quality. But the purchase of an extruder is not the only cost for equipping an enterprise. Outdoor and country furniture made of artificial rattan will see the light if the workshop has the following set of equipment:

Extruder - from 250,000 rubles.
Pipe bender - from 50,000 rubles.
Compressor for painting - from 50,000 rubles.
Welding machine - from 30,000 rubles.

The final cost of the equipment is not limited to the indicated prices. Depending on the scale of production, investments in the technical equipment of the workshop can reach up to 1,500,000 rubles. But as practice shows, a high-power extruder and other professional machines are useless in a young workshop that is just starting its work.

Modern equipment does not take up much space and is easily reconfigured to produce rattan tapes of a different size and type.

Sales of finished products

Artificial rattan furniture set

Do-it-yourself wicker furniture made of artificial rattan is quite in demand on the market today. But nevertheless, it is better for an entrepreneur to spend some money on advertising his business. This can help to establish channels for the sale of finished products, and most importantly, it will help to find those customers who will place an order for original pieces of furniture. Of course, you don’t need to launch a large-scale marketing campaign, but somehow you will need to “notify” consumers that the shop has started working. What kind budget options are possible here?

advertisements in the newspaper and the Internet,
own site.

As for the sales channels for wicker products, artificial rattan garden furniture may be of interest to furniture stores and private buyers. It will be difficult for a young shop to conclude profitable contracts with large retail outlets, since well-known chain stores are reluctant to cooperate with little-known firms. Therefore, at first, most likely, you will have to fulfill orders from private clients. And it's not so bad. Indeed, in order to supply large quantities of products to stores, impressive production capacities will be required, which home production simply may not have.

Profitability of Rattan Furniture Manufacturing Business

Since a set of artificial rattan furniture can cost quite a lot, you can recoup all the costs of organizing the work of the workshop in just six months. And here, of course, everything will depend on how many customers turn to the entrepreneur.

The very specifics of production allows you to organize work even within the walls of an empty garage. To start making furniture, it may take no more than 450,000 rubles. But we are talking about the cheapest equipment and renting a small room. In addition, it is unlikely that you will be able to hire real professionals in this case - you will have to work on your own.

And even if you use purchased raw materials, the price of artificial rattan, with well-established sales channels, can pay off quite quickly. And it's all about the individual approach and originality of products. But more impressive profits can be expected only if there is an extruder, because additional income will also come from the sale of the rattan itself. Practice shows that a medium-sized enterprise already known on the market brings an entrepreneur up to 150,000 rubles. net income monthly.

Fashion does not stand still. Once upon a time, wicker furniture was out of competition, then soft corners and armchairs forced it out of constant use, but not for long. Already today, rattan furniture is regaining its position, occupying an important place in the interior of modern cottages and houses. Such products can not only replace modern furniture, they also have many advantages over it. Rattan is a high-quality, strong and durable material. In addition, it has unique aesthetic properties. That is why there is a high demand for it. And if someone wants to buy wicker rattan furniture, others, more enterprising, start a small production in this area. This direction is suitable for those who are looking for a way.

What is artificial rattan?

Rattan is a polymer thread, which is obtained by extrusion. Plastic is melted down certain temperature, then pass it through a specialized form. Depending on the type and nozzle of this shape, it is possible to obtain a synthetic thread in the form of a rod, a crescent, an imitation of wooden bark, and much more. The result is raw material for further weaving of different textures and colors. The components of the plastic must comply with all specified criteria and ISO 9001 standards, be pleasant to the touch and odorless.

Features and advantages of artificial rattan:

aesthetic appeal;
high degree of material strength;
moisture resistance;
the lightness of the material, which makes it easy to move around the house and during transportation;
ease of assembly;
duration of operation;
does not require special care - just wipe with a damp cloth to remove dirt.

Rattan has many advantages for manufacturers as well. With the received raw materials ( plastic thread) just work, due to the flexibility of the material, you can make products of any, even extraordinary shape (which is now relevant in the interior design of houses). In addition, plastic rattan thread is very long (some manufacturers produce it up to 200 meters), so it is easy to work with. And you don’t need to think about connecting the lashes, which is important for natural materials.

Equipment for the manufacture of artificial rattan furniture

The production and weaving process can be manual (suitable for beginners). It is based on the purchase of ready-made rattan, which is supplied in reels. This option does not require large investments and consists in the purchase of raw materials and hand tools.

A more professional approach is to install a production line that not only makes furniture, but also makes polymer tapes, which minimizes the cost of raw materials. Professional equipment costs from 1.5 million rubles, but having such a "factory", you can produce furniture of any shape and size.

Artificial rattan furniture making equipment:

Manual for machining and weaving	Line for the production of wickerwork
a set of files	extruder
shmol (tape trim)	winder
plows	cooling system
bit	crusher (for processing secondary raw materials)
iser (a cone-shaped steel plate for aligning rows when weaving)	pellet mixer
welding machine
drill
screwdriver
knives, scissors
keys
consumables - dyes, the basis for the frame, furniture fittings

This equipment allows to produce a wide range of products - chairs, armchairs, sofas, deck chairs, beds, cribs, tables, bookcases, cabinets.

Advice A: The final price of the finished rattan furniture production line is not limited to the above cost. Depending on the planned scale of production, the volume of investments can reach up to 3.5 million rubles. But in practice, a high-power extruder and other professional machines are not needed in the workshop of a novice entrepreneur.

Search for sales markets

The demand for do-it-yourself wicker furniture made of artificial rattan does not depend on seasonality. You can organize a business in two directions:

select certain models of furniture and produce them for individuals, try to expand distribution channels through cooperation with furniture stores;
conduct an advertising campaign and work to order, fulfilling the desire of customers.

Do-it-yourself startup entrepreneurs still need to spend a small amount of money to acquire customers. The first orders can be made for your friends and relatives, but in the future you will need:

advertise in local newspapers;
place information on the Internet, on city portals, forums;
put up ads around the city, leave your business cards in places where potential customers gather.

In this business, as with, it is important to provide quality services. It is necessary to make sure that customers are satisfied with the completed order and tell their friends about it. There are masters who do not spend a penny on advertising, while they are provided with orders through word of mouth.

When entering a larger production, it is necessary to conclude contracts with specialized stores that sell furniture, or organize a point of sale on your own.

Advice: A great option for expanding sales channels is to create your own website. By cooperating with different delivery services, you can go beyond the domestic market and sell throughout the country or even abroad.

Save the article in 2 clicks:

The production of wicker furniture made of artificial rattan is. It can develop into a profitable business that is in high demand, while the market is not sufficiently saturated with such offers and has great prospects for beginners.

In contact with